An association official said volkswagens performance was better than its key rivals probably because it released the tiguan sport utility vehicle and some models that provide excellent fuel economy on the strength of their turbo stratified injection engine and the direct shift gearbox transmission. This cd allows you to see how individual components work and how they combine with ther compone. Dsg 02e transmission 40,000 miles maintenance service. Pdf dynamic synthesis of a dualclutch automatic gearboxes. Apr 11, 2012 a model of the volkswagen direct shift gearbox transmission built by alan wenbourne. Designation dsg 02e direct shift gearbox weight approx.
Direct shift gearbox design basic concept the direct shift gearbox is basically a manual transmission designed to operate like an automatic transmission. Self study program 56 skoda octavia direct shift gearbox. Pdf dynamic and analytical analysis of the synchroniser for. Dsg is a form of automatic gearbox developed by the volkswagen group, so youll see it offered across the vw, audi, seat and skoda ranges.
The 103tdi comfortlines interior is ideally suited to every drive, with adjustable seats, plenty of. The description of each of the components created in the part file is as follows. The dualclutch transmission, also known as the direct shift gearbox dsg or twinclutch transmission, is an automated transmission that can change gears faster than any other geared transmission. Perform one sharp braking followed by a full throttle acceleration oil return check while in drive, not tiptronic mode. How dsg works understanding dualclutch transmission.
Twenty three years ago audi fielded its first dualclutch transmission in the 476ps sport quattro s1 rally car piloted by walter rohrl and christian geistdorfer, and since its transfer to the road in 2003 as the direct shift gearbox or dsg over 188,000 examples have been installed worldwide. The direct shift gearbox is basically amanual transmission designed to operatelike an automatic transmission. The directshifting automatic gearbox has been designed to fulfil the. Dualclutch automatic transmission directshift gearbox dsg found in various volkswagenaudi models also becoming popular with other importdomestic manufacturers the dualclutch automatic transmission or directshift gearbox dsg is in fact automatic in the sense it shifts automatically however in design and function it is nothing like a conventional automatic. Self study program 56 skoda octavia direct shift gearbox dsg pdf free online.
In place ofa dry clutch, two wet clutches are used. The previous 6speed direct shift gearbox dsgthe dq250was a single chamber affair, meaning that all the components within the gearbox shared the same fluid. Oct 04, 2006 the direct shift gearbox direktschaltgetriebe is a dualclutch gearbox designed by borgwarner and initially licenced to volkswagen group which owns the volkswagen, audi, seat, bentley, bugatti. Direct shift gearbox designbasic concept basically, the transmission is always engaged. It uses two clutches to change gears extremely quickly, making for imperceptible cogswaps. Dsg 02e transmission 40,000 miles maintenance service introduction this document is a reconstruction of the entire service procedure that a fellow member, wjdell, performed on my vehicles transmission on feb.
Between the hitech engine and the equally advanced 4motion allwheel drive system and 7speed direct shift gearbox dsg transmission. Dsg the direct shift gearbox of volkswagen innovative gearing. The mechatronics control module j743 controls clutch operation and gear selection. For more information regarding the dsg r, refer to the self study program, the 02e direct shift gearbox design and function course number 851403. The direct shift gearbox utilises a floormounted transmission shift lever, very similar to that of a conventional automatic transmission. The automatic gearbox dsg is available in the new skoda octavia, designated as direct shift gearbox abbreviated dsg. The direct shift gearbox is a new type of fully automatic gearbox that divides the odd and evennumbered gears of a manual gearbox into two subgearboxes, each with its own oilimmersed clutch it changes gear without. Credit for all the work and recommendations go to none other than this very bright and knowledgeable gentleman. The new jetta is available at all volkswagen dealerships. Volkswagen and audis direct shift gearbox dsg what it is and how it works the direct shift gearbox dsg, also known as the doubleclutch gearbox, is a transmission developed by audi and volkswagen. Went to stuart florida vw and a german gentleman named helmutt gave it a clean bill of health so lesson learned do not clear the codes even though i printed and saved to file they may only use 5051 to. Ssp386 6speed twinclutch gearbox 02e s tronic pdf book.
The 02e direct shift gearbox design and function pages 1 50. Compatible with 200617 audi a3 w 6 speed direct shift gearbox by blau. In simple terms, a dsg is two separate manual gearboxes and clutches, contained. On this page you can read or download pdf nag2 gearbox in pdf format.
Related with double clutch gearbox 02e dsg evosoft. Replace direct shift gearbox dsg mechatronic j743 6 spd. Mated to our 6 speed dsg direct shift gearbox, with electronic stabilisation program, abs, brake assist, electronic di. This provides the driver the easeofdrive of a car equipped with an. If 4 0 0 is not shown do not start the engine, something is wrong with the procedure or the transmission. Synchronization processes, synchronizers, dsg, baulk ring type. The awardwinning tsi engine range benefits from combining innovative direct injection technology. Dsg gearboxes are a new development in passenger vehicle transmissions and combine the advantages of a manual type gearbox with automatic shifting, plus a double clutch, all operated by a. Page 16 dsg direct shift gearbox owners data base general vw discussion.
Searching the web has been proven to be quite the challenge so i am going to use vwvortex as my hub for information gathering. There is also a multimedia cd available on the direct shift gearbox. The engine speed window for all gears is 1200 3500 rpm for clutch calibration. The dsg direct shift gearbox is installed in audi, vw and several other european vehicles. For more information on the direct shift gearbox dsg r. What links here related changes upload file special pages permanent link page information wikidata item cite this page. Transmission performance is usually related to gear efficiency, gear noise and gear shift comfort during gear change.
Dsg transmission automatic transmission transmission. The sevenspeed dual clutch transmission from volkswagen. From interactive menus, the subjects selector lever. Net a look at the dual clutch gearbox search the dsg, or dual clutch gearbox, is a manual transmission using a mechatronic system to shift the. Two clutches ensure that shifts take place in next to no time. Direct shift gearbox how is direct shift gearbox abbreviated. Dsg direct shift gearbox transmissions are quite possibly the most popular type of dual clutch transmission on the road today. In place of a dry clutch, two wet clutches are used. Explanation and advantage of the feature will be shown.
This is possible because the transmission always preselects the next gear to be used. Volkswagen passat cc free workshop and repair manuals. When a shift is im minent, one clutch disengages while the other is engaging, both in a few hundredths of a second. This is a cutaway of a direct shift gearbox also referred to as doubleclutch gearbox from an audivw vehicle. Common faults in the 7speed dsg automatic transmission. The dsg transmission with its cute little manual shift mode and the sunroof and the navigation system, just made it seem so fun. The double clutch of the direct gear shift dsgr of volkswagen ag. A semiautomatic transmission also known as clutchless manual transmission, dualclutch transmission, automated manual transmission, egear, shift tronic, flappy paddle gearbox, or direct shift gearbox is a system which uses electronic sensors, processors and actuators to do gear shifts on the command of the driver. I recently picked up a brand new 02e from a vw golf r20 same as audi s3 audi tts and have been looking for information on how to perform a dsg swap into an older chassis mkiv and older where dsg was not an option from the factory. Designed by borgwarner and licensed to the volkswagen group, you the dsg transmission had a couple of issues during the first few years. The first actual dualclutch transmissions were derived from porsche inhouse development for their model 962 racing cars in the 1980s. This had the disadvantage that contamination from any component within the transmission could impact any other component within the transmission. Transaxle cutaway, direct shift gearbox dsg nada scientific.
The dsg dualclutch gearbox developed by volkswagen combines the comfort and convenience of an automatic transmission with the efficiency and performance of a manual gearbox. Pdf dynamic and analytical analysis of the synchroniser. In simple terms, a dsg automates two separate manual gearboxes and clutches contained. Jan 18, 2019 the previous 6speed direct shift gearbox dsgthe dq250was a single chamber affair, meaning that all the components within the gearbox shared the same fluid. The 02e direct shift gearbox design and function selfstudy. What makes it special is that it can change gears faster than any other geared transmission. The transmission system is one of the main parts that determines the behaviour, power and fuel economy of a vehicle. Pdf dynamic and analytical analysis of the synchroniser for a. General information about this transmission can be found in the wikipedia entry. Using an advanced electrohydraulic control module to control clutch application and gear shifting, the dsg can bring the driving comfort of a full automatic to the table while still getting the greater efficiency of the manualstyle gears. The direct shift gearbox also offers the option of tiptronic. When a shift is imminent, one clutch disengages while the other is engaging, both in a few hundredths of a. Directshift gearbox 02e eng transmission mechanics vehicles.
Common faults in the 6speed dsg automatic transmission. Self study program 308 direct shift gearbox 02e dsg02e. Dsg gearboxes are a new development in passenger vehicle transmissions and combine the advantages of a manual type gearbox with automatic shifting, plus a double clutch, all operated by a computer and servo motors. Jan 20, 2019 dsg stands for direct shift gearbox, and it incorporates the best of both worlds into its design. The 02e direct shift gearbox design and function pages 1. It is normal for the transmission to make noise while the tolerances are adapting. Dual clutch transmissions deliver more power and better control than a traditional automatic transmission and faster performance than a manual transmission. All books are in clear copy here, and all files are secure so dont worry about it.
A model of the volkswagen direct shift gearbox transmission built by alan wenbourne. Both are two different types of automatic transmissions achieving their goals in an entirely different manner. What makes the dsg unique is that it has 2 separate gear sets operated by 2 clutches. The directshift gearbox direktschaltgetriebe is a dualclutch gearbox designed by borgwarner and initially licenced to volkswagen group which. The dualclutch gearbox is a very sophisticated piece of engineering that requires maintenance. Volkswagens direct shift gearbox dsg is the worlds first dualclutch automated manual gearbox in a production car. Do not exit or abort the basic settings sequence prematurely if you hear clacking noises. The directshift gearbox utilises a floormounted transmission shift lever, very similar to that of a conventional automatic transmission. Buy products related to dsg transmission products and see what customers say about dsg transmission products on free delivery possible on eligible purchases. Dsg is a manual gearbox in which the gearshifts are controlled electronically. Directshift gearbox 02e eng free download as pdf file.
While doing that make sure to drive in gears 3 or 5 for approx. Rapid, precise shifting is the key advantage of the dsg over conventional automatic transmissions. Vw dsg direct shift gear transmission and audi tiptronic is a term used by vw and audi and only refers to a nonmanual transmission vws direct shift gearbox dsg is a 6 speed service requirements of the dualclutch transmission wikipedia, the free 121 hp engine, this new 7speed dsg uses roughly 6% when compared directly with a manual. The direct shift gearbox is different to conventional automatic transmission as it contains two clutches controlled by a computer system. Direkt, commonly abbreviated to dsg, is an electronically. Direktschaltgetriebe, commonly abbreviated to dsg, is an electronically controlled dualclutch multipleshaft manual gearbox, in a transaxle design without a. This allows the mechatronic unit to be removed properly per the repair manual. Two clutches ensure that shifts take place in next to. Direct shift automatic transmission 02e front wheel drive repair group 34. Each shaft is inserted into one of the discs of the coaxial clutches.
Dsg direct shift gearbox owners data base tdiclub forums. Main image caption dsg gearbox dsg is a form of automatic gearbox developed by the volkswagen group, so youll see it offered across the vw, audi, seat and skoda ranges. This site is like a library, you could find million book here by using search box in the header. Nov 25, 2015 the direct shift gearbox also offers the option of tiptronic. This is a cutaway of a directshift gearbox also referred to as doubleclutch gearbox from an audivw vehicle. A semiautomatic transmission also known as clutchless manual transmission, dualclutch transmission, automated manual transmission, egear, shifttronic, flappy paddle gearbox, or direct shift gearbox is a system which uses electronic sensors, processors and actuators to. It is not at all subtle and for your total peace of mind, our dsg tuning, of course, comes with up to a 30day money back guarantee. This cd allows you to see how individual components work and how they combine with ther components for operation of the gearbox. This cd allows you to see how individual components work and how they combine with other components for operation of the gearbox. Synchroniser for a direct shift gearbox school of engineering. But replace the powertrain with another setup that combines a 1. Dsg stands for directshift gearbox, and it incorporates the best of both worlds into its design.
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